If Your Wet-Cell is Running Without Maintenance—That’s Just Luck

April 22, 2025



When St. Patrick’s Day rolls around, a little luck might be enough to find a four-leaf clover or a pot of gold. But when it comes to your wet-cell, relying on luck to keep things running smoothly is a gamble you can’t afford. If your seamer and filler are operating without regular maintenance, it’s not magic keeping them going—it’s just a matter of time before you hit a streak of bad luck.

Just because you don’t immediately notice an issue doesn’t mean it isn’t there. Seamers, fillers, and other components in your wet-cell lubrication system operate under precise conditions. Over time, wear and tear accumulate, often invisibly. Bearings degrade, timing drifts, and alignment shifts—all silently setting the stage for a costly production crash.

The Hidden Cost of Neglect

Neglecting can-seamer maintenance can lead to:

  • Unexpected Downtime: A single unexpected crash can grind your production to a halt, costing you hours—or even days—of output.
  • Material Waste: Undetected issues like misaligned seams or damaged vent tubes can lead to wasted product and materials.
  • Equipment Damage: What starts as a minor problem can escalate, causing damage to key components that are expensive to repair or replace such as the can seamer chuck and rollers.

Why Audits and Preventative Maintenance Are Essential

Audits and preventative maintenance programs are not luxuries; they are necessary investments in the longevity and efficiency of your production line. Here’s why:

Catch Small Problems Before They Grow

Regular can-seamer audits allow trained technicians to identify and address potential issues before they become major failures. RSS MACLIN, for instance, offers audits with 30% more inspection points than OEMs, ensuring nothing goes unnoticed.

Maintain Optimal Performance

Equipment that runs smoothly doesn’t just avoid crashes; it operates more efficiently, reducing material waste and energy consumption.

Minimize Downtime

Planned maintenance can be scheduled during slower production periods, ensuring your line stays operational when it matters most.

The Real Cost of Luck

Don’t let an avoidable crash derail your operations. Schedule an audit or preventative maintenance program today to ensure the future reliability of your wet-cell’s lubrication system, because when it comes to your production line, luck should never be part of the plan.

RSS MACLIN vs. Other Companies: A Workplace Comparison

April 21, 2025



For over 75 years, RSS MACLIN has been at the forefront of the can and bottle packaging industry, providing expert training, maintenance, audits, and more. Our extensive experience has made us a trusted leader, setting a high standard for customer service and support for production lines. In this blog, we dive into what makes RSS MACLIN stand out as a great place to work.

How RSS MACLIN Stands Out

Handling Mistakes

Mistakes are a part of the business, but the reaction to those mistakes makes all the difference. At RSS MACLIN, we view mistakes as a learning experience that will strengthen the team as a whole.

  • RSS MACLIN: Mistakes are battle scars and proof of experience. The team moves as a unit, reinforcing those who stumble and ensuring they rise stronger.
  • Other Companies: Mistakes lead to isolation, formal reviews, or disciplinary action, weakening morale and confidence.

Workplace Culture

Workplace culture is the backbone of an organization. Employees who feel valued and connected are more likely to be satisfied with their work, and in return, contribute 100% to their team.

  • RSS MACLIN: Mission-driven force where trust and unity are non-negotiable.
  • Other Companies: A fragmented system where employees are just a number, left to fend for themselves.

Communication & Guidance

When there is a communication disconnect, it affects the entire team. RSS MACLIN fosters open and honest communication that benefits each person in our organization. We help each other out to provide world-class support.

  • RSS MACLIN: A chain of command built on mentorship—everyone from the frontlines to leadership stands ready to advise, support, and, most importantly, GET DIRTY.
  • Other Companies: A rigid hierarchy that discourages direct engagement, leaving employees hesitant to seek help.

Career Growth & Confidence

We take our employees’ career growth seriously. We encourage exploration that can expand skills, build confidence, and grow workplace satisfaction.

  • RSS MACLIN: You are not confined to your lane!
  • Other Companies: You are viewed through the idea of being managed not by those who truly want to lead the way.

Response to Challenges

Our team responds to challenges with a game plan. We move swiftly with accuracy and care to bring solutions to even the toughest challenges.

  • RSS MACLIN: The squad mobilizes instantly. No one is left behind, and problems are tackled head-on with strategic precision.
  • Other Companies: Individuals must face challenges on their own and bear the consequences of the solo outcome of the client and their employer’s company.

Employee Value & Retention

We value our employees and let them know in no uncertain terms how much their role impacts the company. Since everyone plays a key part, our employees feel connected to the team.

  • RSS MACLIN: Every member is an essential part of the mission & each member has a significant impact.
  • Other Companies: High turnover due to lack of camaraderie and investment in long-term success. Employees are just another number.

The Myth of Corporate Family Culture

Corporate family culture can be empty words in some organizations. At RSS MACLIN, we back up our mission with actions that demonstrate how we are truly a family.

  • RSS MACLIN: Strength, loyalty, and adaptability define the company. It’s not just words—it’s a way of operating that ensures the team always has each other’s backs.
  • Other Companies: Often claim to be “family-oriented,” but corporate policies lack the flexibility to truly support their workforce. Decisions prioritize policy over people, leaving employees exposed.

RSS MACLIN is Waiting for You

The difference is clear: at RSS MACLIN, mistakes don’t weaken the team—they forge stronger warriors. Success is shared, challenges are conquered together, and no one fights alone. Contact RSS MACLIN to discuss potential career opportunities.

RSS MACLIN: Service Beyond Payday in Beverage Production

March 18, 2025



The beverage production service industry often operates like an airline—overpromising, overbooking, and gambling on cancellations to keep its schedules full. When no one backs out, it’s forced to shift the burden onto the client, disrupting operations and forcing last-minute changes. It’s a tactic designed to maximize its bottom line, but at what cost? At RSS MACLIN, we do things differently.

We Put Our Clients First

We are all in the business of making money- but not at the expense of others. When you schedule a service with us, you can trust that we’ll follow through, no excuses. If we’re at capacity, we don’t leave you hanging—we utilize a network of experienced 1099 professionals, collaborate with our competitors, and explore every avenue to ensure your facility stays operational. At the end of the day, keeping your food and beverage production line running smoothly is our top priority.

The RSS MACLIN Way

Our approach isn’t about squeezing every last dollar out of a job. It’s about integrity, reliability, and a commitment to doing what’s right for our clients. With in-house or on-site training, audits, and preventative maintenance, our team of seamer experts are here to help serve you. That’s why so many facilities trust RSS MACLIN to provide expert service in the beverage production industry, even when others fall short.

Don’t settle for a service provider that gambles with your time and production. Choose a partner who values your success as much as you do. Choose RSS MACLIN.

The Unique Strengths of Family-Owned Businesses

December 17, 2024



Why Companies Like RSS MACLIN Stand Out 

When you choose to work with a family-owned business like RSS MACLIN, you’re not just getting a service provider—you’re gaining a partner whose name and reputation are woven into the success of your business. There’s a level of care and commitment that often sets them apart, and it’s rooted in three distinct advantages that only family-owned companies can truly offer. 

1. The Reputation of a Family’s Name Continues with Every Client 

In a family-owned business, the company’s reputation doesn’t just belong to the brand—it belongs to the family itself. For RSS MACLIN, this means that the family’s name and legacy are tied to the success and satisfaction of every can and beverage manufacturer they serve. Their reputation isn’t abstract; it’s personal. This level of accountability ensures that every job, every seamer audit, and every can-seamer repair is treated with the utmost importance because each satisfied customer enhances the family’s legacy. 

2. Personal Responsibility for the Client’s Success 

At RSS MACLIN, there’s a deep sense of personal responsibility for their clients. Unlike large corporations, where customers may feel like just another number, a family-owned business fosters lasting relationships with beverage manufacturer clients. The family behind the business has a direct investment in the outcome of their work, and it shows in the quality of service provided. This personal stake in a client’s success ensures a higher level of attention to detail, timeliness, and a proactive approach to preventing can-seamer issues before they arise. 

3. Decision-Makers Driven by Positive Change, Not Just Profit 

Many family-owned businesses were started by individuals who entered the can seamer industry not for financial gain but to make a meaningful difference. At RSS MACLIN, the decision-makers didn’t come into the can seamer industry just to make a profit—they wanted to bring about change and improve the processes they work with. This mindset fosters innovation, creativity, and a genuine desire to help their clients succeed. Their focus is on doing what’s right for the client and the industry, not just on the bottom line. 

The Family-Owned Difference 

Businesses like RSS MACLIN offer a refreshing alternative in an increasingly corporate world. Clients benefit from a company that holds itself to the highest standards, not just because it’s good for business but also because it’s good for its name. The personal responsibility they take for every client’s success, combined with a drive to improve the can seamer industry, makes family-owned businesses a powerful choice for companies seeking more than just a vendor—they’re looking for a partner. 

When it comes to maintaining your production line or ensuring your seamer operates at peak performance, remember that the family behind RSS MACLIN is working just as hard to ensure their name remains synonymous with quality and excellence. In the end, for them, it’s not just about the job—it’s about building a legacy. Contact us to learn about how a family business can help you get to your bottom line.  

 

Beverage Packaging & Production Line: The Heart of the Facility

December 16, 2024



In any manufacturing facility, the production line is the heart that keeps everything moving. It’s the core engine driving output, efficiency, and ultimately, the bottom line. As a beverage packaging company, beverage production being efficient is crucial for RSS MACLIN. When the production line is running smoothly, every department from the lab to logistics can operate in harmony. But when machines are neglected or inefficiencies creep in, the impact ripples far beyond just the line itself, affecting every aspect of the facility. Let’s dive into how the reduction of efficiency in the production line can disrupt other departments and create costly consequences.

1. Impact on the Lab

The lab plays a crucial role in monitoring product quality, ensuring that every batch meets strict standards before it hits the market. When the production line isn’t operating efficiently, inconsistent production can lead to variations in product quality. A malfunctioning machine could produce inconsistent fills, seal issues, or contamination risks, forcing the lab to work overtime to identify and solve problems.

Not only does this slow down the lab’s ability to test and release products, but it can also result in more failed batches, rework, or scrapping of materials. This increases pressure on the lab team to identify the root cause, leading to more frequent testing and additional resources spent on quality assurance.

2. Strain on Labor Resources

Reduced efficiency on the production line often means more time spent troubleshooting and fixing issues. This puts a strain on labor resources, requiring staff to shift their focus from their regular duties to addressing machine problems. Skilled technicians may be pulled away from routine maintenance to deal with breakdowns, causing delays in other critical tasks.

Over time, this creates a snowball effect. Teams might need to work overtime, which drives up labor costs and increases the cost per case produced. To compensate for lost productivity, additional staff may even need to be hired temporarily. This added labor investment puts further pressure on budgets, making each case more expensive to produce. Furthermore, the stress of dealing with unexpected machine downtime can lower morale, leading to burnout or high turnover among workers, which can compound staffing challenges and increase training costs for new employees.

3. Disruptions in Warehousing and Logistics

A production line that isn’t running at full capacity has a significant impact on warehousing and logistics, especially in industries like beverage packaging. When production slows or stops, finished goods don’t move through the supply chain as expected, leading to backlogs and potential stock shortages. Warehousing space that should be optimized for storing raw materials and finished products can quickly become overcrowded with incomplete batches or faulty goods awaiting rework.

Additionally, logistics partners rely on a consistent schedule to move products to distributors or retailers. Production delays can lead to missed shipping deadlines, higher storage costs, and strained relationships with key logistics providers. In some cases, to meet distribution requirements, facilities may need to source additional product from other sites, adding significant costs and logistical complexity. The longer the production line remains inefficient, the more these disruptions compound, creating costly inefficiencies and impacting overall profitability throughout the supply chain. This is why preventative maintenance should be prioritized to minimize production line delays.

4. Material Handling and Ingredient Storage

An efficient production line ensures that raw materials and ingredients are used promptly and in optimal conditions. However, when machine issues cause delays, materials often sit in storage for longer than intended. This is particularly problematic for ingredients with shorter shelf lives, as delays can lead to spoilage or degradation, resulting in wasted materials and financial losses.

Moreover, inefficient material handling due to machine breakdowns can create bottlenecks in the movement of goods from storage to production. This results in a chaotic flow, where materials are either not available when needed or are left idle, tying up valuable storage space. However, in the unexpected scenario of a machine breakdown, RSS MACLIN has emergency services to help minimize downtime for your business.

Conclusion: Preventative Maintenance is Key

Neglecting the maintenance of production line machines doesn’t just hurt the line itself—it affects every part of the facility, from the lab to warehousing and logistics. By ensuring regular audits and preventative maintenance programs, facilities can avoid these disruptions and ensure smooth, efficient operations across all departments. Remember, the health of your production line is the health of your entire facility.

Just as the body can’t survive without a healthy heart pumping life through it, a facility cannot function without its production line running smoothly. Keeping this “heart” strong and efficient ensures that every department thrives, driving the facility toward sustained success.

Reach out to RSS Maclin today about any questions, concerns, or to learn more about our beverage product line and our services!

The Importance of Impartial Parties: Buying What You Need vs. Following OEM Advice

October 28, 2024



In today’s fast-paced production world, making smart decisions about equipment and services is essential. When it comes to your can seamer machine, impartiality from service providers matters more than you might think. While OEMs (Original Equipment Manufacturers) provide trusted equipment like that of seamer equipment, their guidance can sometimes push unnecessary purchases. This is where impartial, third-party can-seamer auditors like RSS MACLIN can offer a fresh perspective. Instead of simply following turnkey solutions that may not align with your specific needs, an independent expert helps you make more informed choices.

The Problem with Traditional Turnkey Solutions

Turnkey solutions often present a one-size-fits-all approach, which can be convenient, but at what cost? These packages can bundle repairs, replacements, and services that you may not need, pushing facilities to purchase expensive parts or upgrades just because they come from the OEM. Brand loyalty can play into this, where facilities trust the OEM because of name recognition rather than an objective evaluation of what’s best for their production line.

Honest Insight, Not a Paycheck

An impartial party, like RSS MACLIN, is not tied to a specific brand or manufacturer. This means that when they conduct an audit or perform can-seamer equipment repairs, their goal is not to upsell you on parts or services that may not be necessary. Instead, they focus on what’s best for your production and efficiency. With over 30% more inspection points than the OEM, RSS MACLIN identifies potential problems sooner, giving you the power to address issues before they become costly downtime.

Flexible Maintenance with Modular Repairs

A rigid maintenance plan might not fit the dynamic nature of your production schedule. RSS MACLIN recognizes that no two operations are the same, which is why they offer flexible maintenance with modular repairs. This approach allows your facility to perform maintenance on individual components as needed rather than undertaking large, sweeping overhauls that can disrupt production.

The Impact of Reputation Over Brand Loyalty

If RSS MACLIN has brand loyalty, it’s not because of a name, but because of an impactful reputation. Their reputation for thoroughness, attention to detail, and a tailored approach to each facility’s needs ensures they’re trusted based on results, not labels. While OEMs may provide great equipment, a third-party auditor can offer a more objective analysis, saving you from unnecessary purchases and making sure your investments are truly benefiting your production line.

Benefits of Choosing RSS MACLIN

Unbiased Recommendations: RSS MACLIN’s can-seamer audits focus on what your facility actually needs, not on selling more products.

Comprehensive Inspections: With 30% more inspection points, they catch issues that OEM inspections might miss.

Reduced Downtime: By identifying and resolving issues earlier, you avoid unexpected production stops and save time and money.

Tailored Solutions: Whether you have a small seamer or a large operation, RSS MACLIN believes every facility deserves the same high level of service, offering personalized solutions for your unique setup.

Flexible Maintenance: Modular repairs allow for focused maintenance, keeping your line optimized without unnecessary overhauls or disruptions to your production schedule.

When it comes to maintaining and auditing your seamer, the value of an impartial party cannot be understated. Trusting in an honest, third-party auditor like RSS MACLIN means smarter spending, fewer unnecessary parts, and a production line that stays running smoothly—without being locked into brand-driven choices.

The Importance of Annual Mechanical Maintenance Checks for Seamers

October 22, 2024



Regular can-seamer maintenance is critical to ensuring the optimal performance and longevity of your can seamer. A well-maintained machine not only minimizes downtime but also helps avoid costly repairs and production losses. Annual mechanical maintenance checks are essential to keep your can seamer in top working condition. Below is a breakdown of key areas to focus on during these routine inspections.

Lower Chuck Assembly

The Lower Chuck Assembly plays a crucial role in the seaming process. Here’s what to check:

  • Check Spring Pressure: The Lower Chuck Spring must be set correctly and adjusted according to the can manufacturer’s specifications.
  • Verify Lower Lifter Plane: Ensure the Lower Chuck Plate dimensions are within .002 of an inch across all plates using a dial indicator for precise measurements.
  • Adjust the Drop-Off: Measure the drop-off from the Lower Chuck Plate to the Can Feed Table Wear Plate. This should be set to a .010-inch drop-off using 22L816 Shims for optimal performance.
  • Pin Height Adjustment: Pin Height between the Lower Chuck Plate and the Seaming Chuck must be checked and adjusted +- .002.

Feed Turret

The Feed Turret ensures smooth can handling and efficient operation. Here’s what to focus on:

  • Clean and Inspect the Turret: Remove the Undercover Gassing Feed Turret following the steps in the Service Manual. Separate the plate and clean the inside thoroughly.
  • Distribution Ring Inspection: Inspect the Manifold Ring Assembly for any signs of wear or cracks that will contribute to higher gas consumption.
  • Inspect the Oil Seal: Make sure the Oil Seal in the Plate is in good condition to avoid any leaks or inefficiencies.
  • Review Conditions of Gas Line: Examine for drying, cracking, or loose connections from the facility connection to the gassing manifold.

Motor Drive Pulleys

Motor Drive Pulleys are responsible for the smooth operation of the seamer. Key checks include:

  • Alignment Check: Verify the pulley alignment between the Drive and Driven Pulleys to prevent unnecessary strain on the system.
  • Motor Drive Shaft Run-Out: Ensure the Motor Drive Shaft run-out is within the acceptable range to avoid uneven wear.
  • Drive Belt Condition: Inspect the Drive Belts for cracks or any signs of wear. Replace as necessary.
  • Secure Fasteners: Tighten all fasteners and taper locks that hold the pulleys to the shafting to prevent loosening during operation.

In-Motion Timer & Clutch Assembly

The Clutch and Timer Housing ensure precise control during operation. To keep these components in good shape:

  • Inspect Clutch Housing: Remove the Filler Clutch Cover and check the gap between the clutch plates (reference OEM specifications), as well as any signs of wear.
  • Check Clutch Coil Resistance: Unplug the electrical connector and test the resistance between the Clutch Coil terminals. It should read between 11 and 13 ohms.
  • Lubrication: Ensure all pipe fittings are secure and tight and confirm no oil is passing through seals on entire drive.
  • In-Motion Timer Adjustment: Confirm that you are able to advance and retard the filler using in-motion timer.
  • Timing: Verify the transfer point from filler to seamer feedchain is timed properly based on the centerline of the filler.

Cover Feed System

Ensure smooth lid handling by inspecting the following:

  • Separator Disc & Knife Condition: Check the Separator Disc, Knife, Bearings, Seals, and O-Rings for wear.

Conclusion

Regular annual maintenance checks of your can seamer’s critical components can save time, money, and headaches in the long run. By following these steps and using the detailed guidelines in your Service Manual, you can ensure your seamer operates at peak efficiency, reducing the risk of costly downtime and production errors.

For expert assistance, don’t hesitate to contact a certified seamer technician for audits and repairs to keep your machine running smoothly.

The Importance of Quarterly Mechanical Maintenance Checks for Seamers

October 15, 2024



Conducting quarterly can-seamer maintenance audits is vital to increasing your O.E.E. (Overall Equipment Effectiveness). Skipping proper maintenance can hinder performance in your production line. Discover why it is important to conduct these quarterly checks so you can continue to operate at peak operational efficiency.

Quarterly Maintenance Checks

Comprehensive Can-Seamer Cleaning

1. Remove all material waste and perform seamer CIP

Hand polish tooling using roll polisher from RSS MACLIN 
Residue buildup on the can-seamer head can cause misalignment during the sealing process, potentially damaging the can and making it unusable. Cleaning the can-seamer head is important because it not only prevents contamination, but it contributes to food safety, preventing downtime, and reducing waste.

Conveyor System 
Residue on the conveyor system disrupts the flow of cans through the seaming station, causing jams and production downtime for cleanup. Addressing the excess buildup allows you to prevent more cans from being damaged, spillage of products, and prevent slipping hazards.

 

2. Clean/Inspect Seamer Rollers

The primary function of the first op roll is to create the initial kick radius of the cover and body hook. The second op roll irons it out. Wear, tear, or damage to these rollers can compromise the seal, and cause leaking and spoilage.

Calibration Check

1. Ensure Can Height and Diameter Settings are Accurate

One of the most crucial checks is to make sure the settings on the can seamer reflect the correct height and diameter. If the settings are set to the incorrect measurements, this could cause improper sealing and damage the cans — deeming them unusable.

2. Calibration Adjustment

Regular recalibration allows for the proper sealing and maintaining product quality.

Review Wear Parts Inventory

1. Assess the Condition of Spare Parts

Ask yourself: “Will the seamer parts I have on hand be effective if a replacement is needed?” Even if you answered yes, confirming you have spare seamer parts that can easily be replaced and are functional is important to making sure your can seamer is working at optimal performance.

2. Order Replacements as Needed

If you do not have replacements available, we recommend having one to two in stock for emergencies.

Schedule Can-Seamer Maintenance

Quarterly can-seamer maintenance is a necessary step to a functioning can seamer. If you are in need an audit or line maintenance, we can help you address problems before big issues arise.

Contact us to request a quote for service or to learn more about how we can support your can-seamer maintenance needs.

How to Perform a Visual Can-Seam Analysis

September 27, 2024


When ensuring the quality and safety of canned products, performing a thorough visual can-seam analysis is necessary. The seam of a can is where the lid and body join to create an airtight seal. This protects the product from contamination and spoilage, which is why it’s important to maintain quality and regularly check the can seam.

To perform a proper visual can-seam analysis, here’s a clear step-by-step breakdown:

1. Initial Visual Inspection:

  • Take your can and inspect the seam visually for any obvious damage.
  • Look closely around the seam for concerns such as:
  • Droops
  • Incomplete seams
  • Knocked down flanges

2. Seam Thickness and Height Measurements:

  • Measure the seam thickness at three different places around the can.
  • Measure the seam height in three locations as well.
  • Ensure you are familiar with the manufacturer’s specifications for both the can and the lid when performing checks on the seam thickness and seam height.

3. Countersink Check:

  • Perform a countersink depth check using the appropriate tool, following manufacturer specs.

4. Using OneVision for Inspection:

  • Turn on OneVision to perform a more detailed computer-assisted inspection.
  • Follow these steps:
    • Calibration: Begin by calibrating the machine.
    • Check Countersink: Start the inspection by checking the countersink depth.
    • Thickness Measurement: Measure the seam thickness in two places instead of three.
    • Seam Height: Ensure seam height is measured, focusing on the two points you selected.
    • Remember to notch the can in two places for the next steps.

5. Advanced Inspection with OneVision:

  • Once notched, measure:
    • Cover hook
    • Body hook
    • Overlap
    • Seam height
    • Run these measurements on two cans for consistency.

6. Seam Strip Inspection:

  • Take an uncut can that’s been emptied and remove the tab.
  • Use the OneVision seam stripper and sideslips to cut the notch and strip the seam.
  • The cover hook should detach easily.
  • Visually inspect for any pressure ridge and assess the overall seam quality.

7. Wrinkle Rating:

  • Once the cover hook is off, evaluate the wrinkle rating for potential can-seam defects.
  • Following these steps will help ensure that the can seam is intact and meets manufacturing standards.

Can-Seam Analysis Training

Become a can-seamer expert by getting the training you need to improve your production line, saving you time and money. View our open time slots for training classes on the training calendar.

Making Sure Your Product Stays True from Production to the Shelf

September 23, 2024


Ensuring the quality of your product from production to the shelf is crucial for maintaining customer satisfaction and brand reputation. Several factors play a significant role in this process, including levels of CO2 in beverages, Total Package Oxygen (TPO), microbial checks, and taste testing checks. Let’s explore how each of these elements influences product quality and product shelf life.

The Role of CO2 in Product Quality

Carbon dioxide (CO2) is a critical component in many beverages, particularly carbonated drinks. Proper levels of CO2 in beverages ensure the desired fizziness and play a crucial role in preserving the product’s taste and shelf life.

Key Benefits of Optimal CO2 Levels:

Consistency: Ensures every batch of your product has the same level of carbonation, providing a uniform experience for the consumer.

Shelf Life: Helps to preserve the product by inhibiting the growth of certain spoilage organisms.

Taste: Maintains the intended flavor profile, which is essential for customer satisfaction.

The Importance of Total Package Oxygen (TPO)

Total package oxygen (TPO) refers to the amount of oxygen present in the package, which can significantly affect the product’s quality. Oxygen can cause oxidation, leading to off-flavors and a shorter shelf life. Read this blog to find out how your can-seam quality affects TPO.

Key Benefits of Controlling TPO:

Preservation: Lower total package oxygen levels help in preserving the freshness and quality of the product.

Flavor Integrity: Prevents oxidation-related off-flavors, ensuring the product tastes as intended.

Extended Shelf Life: Reduces spoilage and extends the product’s shelf life.

Microbial Checks for Safety and Quality

Microbial contamination can lead to spoilage and pose serious health risks to consumers. Regular microbial checks are essential to ensure that the product is safe and of high quality.

Key Benefits of Microbial Checks:

Safety: Ensures the product is free from harmful microorganisms, protecting consumer health.

Quality Control: Helps to maintain high quality by preventing spoilage and off-flavors caused by microbial growth.

Compliance: Ensures the product meets regulatory standards and industry guidelines.

Taste Testing Checks for Consumer Satisfaction

Taste testing is a critical step in the quality assurance process. It involves evaluating the product’s flavor profile to ensure it meets the desired standards and consumer expectations.

Key Benefits of Taste Testing:

Consistency: Ensures that each batch of the product has the same taste, maintaining brand consistency.

Customer Satisfaction: Helps to deliver a product that meets or exceeds consumer expectations, leading to higher satisfaction and loyalty.

Quality Assurance: Identifies any deviations in the flavor profile, allowing for corrective actions to be taken before the product reaches the market.

Conclusion

Maintaining product quality from production to the shelf is a complex but essential process. By closely monitoring CO2 in beverages, controlling total package oxygen, conducting regular microbial checks, and performing thorough taste testing, you can ensure that your product remains true to its intended quality. These practices not only enhance the product’s shelf life and taste but also ensure consumer safety and satisfaction, ultimately contributing to the success and reputation of your brand.